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Culvert Hydraulics Calculator

FHWA HDS-5 method. Computes headwater depth for inlet control and outlet control, reports the controlling regime. For circular concrete, corrugated metal, and box culverts.

in
ft
m/m or ft/ft
— (concrete: 0.012, CMP: 0.024)
cfs
ft (above outlet invert)
ft
ft
ft

Defaults: 36-inch concrete pipe, 60 ft long, 1% slope, 40 cfs design flow. SI inputs (mm, m, m³/s) are converted to US internally because the HDS-5 polynomial coefficients are US-customary by definition.

Inlet control (FHWA HDS-5 submerged form, valid for Q/(A·D0.5) > 4):
$$ \frac{HW_i}{D} = c \left(\frac{Q}{A \, D^{0.5}}\right)^{\!2} + Y - 0.5 \, S_0 $$
Outlet control (energy equation, full-barrel flow):
$$ HW_o = TW + \left(1 + K_e + \frac{29.16 \, n^2 \, L}{R_h^{4/3}}\right) \frac{V^2}{2g} - L \, S_0 $$
HW headwater depth above inlet invert · D barrel diameter · A barrel cross-section area · Q design discharge · c, Y inlet-type coefficients (HDS-5 Table 4-1) · S0 barrel slope · Ke entrance loss coefficient · n Manning's roughness · L barrel length · Rh hydraulic radius (= D/4 for full circular) · V mean velocity (= Q/A) · TW tailwater depth above outlet invert.

Inlet vs outlet control — read both

A culvert can be controlled by either its entrance geometry (inlet control) or by the friction + velocity head along the entire barrel (outlet control). The actual headwater equals whichever computed value is higher. Steep, smooth culverts are usually inlet-controlled; long, rough, or flat culverts with high tailwater are usually outlet-controlled. The only way to know is to compute both.

Inlet coefficient table (FHWA HDS-5 Table 4-1)

This calculator uses the submerged form (Form 2), accurate when Q/(A·D0.5) > 4 (typical design-flood condition). The polynomial coefficients c and Y come from Table 4-1 of HDS-5; Ke is the entrance loss coefficient for outlet control.

Submerged inlet-control coefficients for circular culverts (HDS-5 Table 4-1, Chart 1–3)
Inlet typecYKe
Concrete pipe, square edge with headwall0.03980.670.5
Concrete pipe, groove end with headwall0.02920.740.2
Concrete pipe, groove end projecting0.03170.690.2
Concrete pipe, beveled edges (33.7° or 45°)0.03140.750.2
CMP, headwall (square edge)0.03790.690.5
CMP, mitered to conform to slope0.04630.750.7
CMP, projecting (no headwall)0.05530.540.9
CMP, beveled ring (45°)0.03000.740.25
Manning's n for culvert barrels (HDS-5 Table 4-2)
Culvert material / typen
Concrete pipe, smooth wall0.012
Concrete box, formed (smooth)0.013
HDPE, smooth interior0.010
HDPE, corrugated interior0.020
CMP, 2⅔ × ½ in. corrugations0.024
CMP, 3 × 1 in. corrugations0.027
CMP, 6 × 2 in. corrugations0.030
CMP with smooth liner (paved invert)0.018
Spiral rib pipe0.012
Structural plate, 6 × 2 in. corrugations0.034

Source: FHWA Publication FHWA-HIF-12-026 (2012). Hydraulic Design of Highway Culverts (HDS-5), 3rd ed.

Worked examples

Example 1 — 36-inch RCP road crossing, Q = 50 cfs

Given: 36-in concrete pipe, groove-end w/ headwall (c = 0.0292, Y = 0.74, Ke = 0.2), L = 60 ft, S₀ = 0.01, n = 0.012, Q = 50 cfs, TW = 2.0 ft.
Find: Controlling HW.
D = 3.0 ft; A = π·9/4 = 7.07 ft²; R = D/4 = 0.75 ft; V = 50/7.07 = 7.07 ft/s
Inlet: Q/(A·√D) = 50/(7.07·1.732) = 4.08; HWi/D = 0.0292·(4.08)² + 0.74 − 0.5·0.01 = 0.486 + 0.735 = 1.22
HWi = 1.22 · 3.0 = 3.66 ft
Outlet: 29.16·(0.012)²·60/(0.75)4/3 = 0.252/0.682 = 0.370
H = (1 + 0.2 + 0.370)·(7.07)²/64.4 = 1.570·0.776 = 1.218 ft
HWo = max(2.0, 3.0) + 1.218 − 60·0.01 = 3.0 + 1.218 − 0.60 = 3.62 ft
Inlet control governs. HW = 3.66 ft. HW/D = 1.22 ✓

Example 2 — 48-inch CMP, mitered, long flat run, Q = 80 cfs

Given: 48-in CMP, mitered to slope (c = 0.0463, Y = 0.75, Ke = 0.7), L = 200 ft, S₀ = 0.002, n = 0.024, Q = 80 cfs, TW = 3.5 ft.
Find: Controlling HW.
D = 4.0 ft; A = π·16/4 = 12.57 ft²; R = 1.0 ft; V = 6.36 ft/s
Inlet: Q/(A·√D) = 80/(12.57·2.0) = 3.18; HWi/D = 0.0463·(3.18)² + 0.75 − 0.001 = 0.469 + 0.749 = 1.22
HWi = 4.87 ft
Outlet: 29.16·(0.024)²·200/(1.0)4/3 = 3.36; H = (1 + 0.7 + 3.36)·(6.36)²/64.4 = 5.06·0.628 = 3.18 ft
HWo = max(3.5, 4.0) + 3.18 − 200·0.002 = 4.0 + 3.18 − 0.40 = 6.78 ft
Outlet control governs. HW = 6.78 ft. HW/D = 1.70 ✗ (exceeds 1.5 — upsize, smooth-line, or improve inlet)

When to use each formula

For preliminary culvert sizing on a typical road crossing, this calculator gets you within ±10% of a full FHWA HY-8 analysis at the design flow. For more rigor, you need:

The simplifications in this calculator: full-flowing barrel for outlet control (assumes Q is enough to fill the pipe — typical at design flood), submerged-form inlet control only, no critical-depth or partial-flow analysis. Document your assumptions when using this for a real submittal.

Common gotchas

Reference: FHWA Publication FHWA-HIF-12-026 (2012). Hydraulic Design of Highway Culverts (HDS-5), 3rd ed. Polynomial coefficients from Table 4-1.

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