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NPSH Calculator — NPSH Available vs Required

Net positive suction head available (NPSHa) for a pump drawing water from an open sump, a closed tank, or a measured suction-gauge reading. It accounts for site elevation, water temperature, suction lift or flooded suction, and suction-line losses, then checks the result against the pump's NPSH required (NPSHr, NPSH3). SI and US units.

°F
ft above sea level
psia (blank = standard atmosphere)
psig above liquid
ft (+ flooded, − lift)
ft (friction + fittings + entrance)
psig (− = vacuum)
ft
gpm
in (at the gauge)
ft, from pump curve
—psia
—ft
—ft
—psia · lb/ft³
—ft
—ft
—ft
——
—
—ft

Screening check used here: margin ≥ 3 ft (0.9 m) and NPSHa/NPSHr ≥ 1.1. ANSI/HI 9.6.1 sets application-specific margin ratios above 1.0 that increase with suction energy; confirm the required margin with the pump manufacturer. Water properties (density and vapor pressure, 32–212 °F / 0–100 °C) come from the site's water properties table.

Design method, from the suction source:
$$ \mathrm{NPSH_a} = \frac{p_{abs,s}}{\rho g} + h_s - h_f - \frac{p_v}{\rho g} $$
Field method, from a suction gauge (Hydraulic Institute test convention):
$$ \mathrm{NPSH_a} = \frac{p_{atm} + p_{g}}{\rho g} + z_g + \frac{V^2}{2g} - \frac{p_v}{\rho g} $$
Barometric pressure from elevation (U.S. Standard Atmosphere 1976, troposphere):
$$ p_{atm} = 101.325\,(1 - 2.25577\times10^{-5}\,z)^{5.25588}\ \text{kPa} \quad (z\text{ in m}) $$
pabs,s absolute pressure on the liquid surface (atmospheric for an open sump, atmospheric + gauge for a closed tank) · hs surface elevation above the pump centerline / impeller eye (negative for a lift) · hf suction-line head loss · pv vapor pressure at the pumping temperature · pg suction gauge pressure · zg gauge height above the pump datum · V suction pipe velocity at the gauge · ρ liquid density · g 9.80665 m/s².

What NPSH means

A centrifugal pump lowers the pressure of the liquid as it enters the impeller eye. If that local pressure falls to the liquid's vapor pressure, vapor bubbles form and then collapse violently as the pressure recovers further along the vane. That is cavitation: noise, vibration, lost head and pitted impellers. NPSH available measures how much absolute pressure head the suction system delivers to the pump inlet above vapor pressure. NPSH required is how much the pump needs at a given flow. Both are in feet or metres of the liquid being pumped.

Pump manufacturers test NPSH required by throttling suction pressure until the pump's total head drops by 3%. That point is NPSH3, and it is what the NPSHr curve on a pump data sheet shows. At NPSH3 the pump is already cavitating enough to lose 3% of its head. Operating with NPSHa equal to NPSHr is therefore not a safe design point; the installation needs margin above it.

Atmospheric pressure head by elevation

Standard-atmosphere pressure and the equivalent head of 68 °F (20 °C) water (ρ = 998.2 kg/m³). This is the most an open sump can contribute before subtracting lift, friction and vapor pressure.

Elevation (ft)Elevation (m)patm (psia)patm (kPa)Head (ft)Head (m)
0014.70101.3334.010.35
1,00030514.1797.7232.89.98
2,00061013.6694.2131.69.62
3,00091413.1790.8130.49.28
4,0001,21912.6987.5129.38.94
5,0001,52412.2384.3128.38.61
6,0001,82911.7881.2027.28.29
7,0002,13411.3478.1926.27.99
8,0002,43810.9275.2625.27.69
10,0003,04810.1169.6823.47.12

Vapor pressure head of water by temperature

Vapor pressure from the site's water properties table (IAPWS-IF97 steam-table values), converted to head with the density at the same temperature. Between table rows the calculator interpolates vapor pressure log-linearly, which stays within 0.5% of steam tables.

T (°F)T (°C)pv (psia)pv (kPa)hvp (ft)hvp (m)
50100.1781.230.410.13
68200.3392.340.780.24
86300.6154.241.420.43
104401.0707.382.490.76
122501.78812.334.181.27
140602.88919.926.782.07
158704.51931.1610.663.25
176806.86647.3416.304.97
1949010.16770.1024.307.41
21210014.697101.3335.3710.78

Why hot water and suction lift don't mix

NPSHa for an open sump at sea level with a 3 m (9.8 ft) suction lift and 0.5 m (1.6 ft) of suction losses, from this calculator. The same system that has over 6 m of NPSHa with cold water has none left at 90 °C.

T (°C)T (°F)NPSHa (m)NPSHa (ft)
10506.7122.0
20686.6121.7
30866.4421.1
401046.1620.2
501225.6918.7
601404.9416.2
701583.8212.5
801762.167.1
90194−0.20−0.7

Worked examples

1. Suction lift from a sump at 1,000 ft elevation (US units)

Given: open wet well at 1,000 ft elevation, water at 80 °F, water surface 12 ft below the pump centerline, suction losses 2.5 ft, pump NPSHr = 10 ft at the duty point.

Atmosphere: patm = 14.17 psia. At 80 °F, ρ = 996.6 kg/m³ (62.21 lb/ft³), so hatm = 14.17 × 144 / 62.21 = 32.80 ft.

Vapor pressure: pv = 0.507 psia, so hvp = 0.507 × 144 / 62.21 = 1.17 ft.

NPSHa = 32.80 − 12 − 2.5 − 1.17 = 17.13 ft. Margin = 17.13 − 10 = 7.13 ft; ratio = 1.71. The suction lift could grow to 19.1 ft before NPSHa fell to NPSHr, but not to the 33.9 ft "theoretical" lift sometimes quoted for sea-level cold water.

2. Hot water with a flooded suction (SI units)

Given: vented hot-water tank at sea level, water at 80 °C, water surface 4.0 m above the pump centerline, suction losses 0.8 m, pump NPSHr = 3.5 m.

Heads: ρ = 971.8 kg/m³. hatm = 101.325 × 1000 / (971.8 × 9.80665) = 10.63 m. pv = 47.34 kPa, so hvp = 47.34 × 1000 / (971.8 × 9.80665) = 4.97 m.

NPSHa = 10.63 + 4.0 − 0.8 − 4.97 = 8.86 m. Margin 5.36 m, ratio 2.53. The same pump on a 3 m lift would have 10.63 − 3.0 − 0.8 − 4.97 = 1.86 m, well below NPSHr: hot water needs a flooded suction.

Field check from a suction gauge

On an operating pump, NPSHa can be measured instead of estimated. Read the suction gauge as close to the pump inlet as practical, add barometric pressure to get absolute pressure, convert to head, and add the gauge height above the pump datum and the velocity head in the suction pipe at the gauge. Then subtract the vapor pressure head. This is the method the Hydraulic Institute test standards use, and it catches losses that design estimates miss: a partly closed valve, a clogged strainer, air-entraining vortices. Select "Field test" above to use it.

References: ANSI/HI 9.6.1, Rotodynamic Pumps — Guideline for NPSH Margin, Hydraulic Institute. Hydraulic Institute, ANSI/HI 14.6 Rotodynamic Pumps for Hydraulic Performance Acceptance Tests (NPSH3 definition and test method). Karassik, I.J., Messina, J.P., Cooper, P. & Heald, C.C. (2008). Pump Handbook, 4th ed., McGraw-Hill. U.S. Standard Atmosphere, 1976 (NOAA/NASA/USAF). Water properties: see the water properties table and its sources.

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